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    Home»Heating»Furnaces»How to Replace Ignitor on Furnace: Step-by-Step Guide for Homeowners
    Furnaces

    How to Replace Ignitor on Furnace: Step-by-Step Guide for Homeowners

    StevenBy StevenNovember 20, 20248 Mins Read
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    Is your furnace refusing to heat your home? You might be facing a common issue: a faulty ignitor. This little part plays a crucial role in firing up your furnace, and when it fails, it can leave you in the cold.

    Table of Contents

    Toggle
    • Key Takeaways
    • Understanding Furnace Ignitors
    • Tools and Materials Needed
    • Step-by-Step Guide
    • Troubleshooting After Replacement
    • Conclusion
    • Frequently Asked Questions

    Key Takeaways

    • Understanding Ignitors: Ignitors are essential for furnace operation, igniting fuel to provide heat; faults in these components can lead to heating issues.
    • Types of Ignitors: Common types include Silicone Nitride, Silicon Carbide, and Hot Surface Ignitors (HSI), each offering different durability and efficiency levels.
    • Signs of Ignitor Failure: Key indicators of a faulty ignitor include visible cracks, lack of spark, and overheating, necessitating a replacement.
    • Essential Tools: Gather necessary tools like screwdrivers, a socket wrench, wire strippers, a multimeter, and a flashlight before beginning the replacement process.
    • Step-by-Step Replacement: Carefully remove the old ignitor, install the new one, and ensure all connections are secure for proper functioning.
    • Post-Replacement Troubleshooting: After installation, check for proper operation by observing ignitor glow and burner ignition; address any issues like gas flow or weak flames to ensure efficient heating.

    Recommended Products

    Cenipar 903110A 903110 Furnace Hot Surface Ignitors With Plug, Round Silicon Nitride Universal Hot Surface Igniter Kit Replacement for Nordyne Furnace Igniters 903110
    Cenipar 903110A 903110 Furnace Hot Surface Ignitors With Plug, Round Silicon Nitride Universal Hot Surface Igniter Kit Replacement for Nordyne Furnace Igniters 903110

    【PRODUCT PARAMETERS】:The 903110A furnace ignitor has 1.95" Nitride ceramic heating element, 1.25"Ceramic insulator body with M6 screw, swift bracket. The length of cable(20 AWG/ UL 3122 specification) is 9 inch and the temperature rating of cable is 200℃. The male plug is housing with terminal or equivalent terminals. The voltage is 115V ± 10%-15%(98V-127V). The peak temperature is ≧1180 ℃. The time to reach 982 ℃ at 115v ≦ 12.5 sec

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    Upgraded 903110A 903110 Universal Furnace Hot Surface Ignitors With Plug, Round Silicon Nitride Hot Surface Igniters Kit Replacement for Nordyne Furnace Igniters 632504
    Upgraded 903110A 903110 Universal Furnace Hot Surface Ignitors With Plug, Round Silicon Nitride Hot Surface Igniters Kit Replacement for Nordyne Furnace Igniters 632504

    Versatile Compatibility: This ignitors model is designed to be compatible with a wide range of furnace models, making it a versatile choice for homeowners. Whether you have a gas or electric furnace, you can rely on the 903110A ignitors to deliver reliable and efficient ignition.

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    903110A 632313 903110 Universal Furnace Hot Surface Ignitors Compatible With Nordyne Furnace M1/M2 Series. 903110A Round Silicon Nitride Igniter Kit With Plug Replacement for, 632313C, FC047,632504.
    903110A 632313 903110 Universal Furnace Hot Surface Ignitors Compatible With Nordyne Furnace M1/M2 Series. 903110A Round Silicon Nitride Igniter Kit With Plug Replacement for, 632313C, FC047,632504.

    Compatible Models:903110A Furnace Hot Surface Ignitors Compatible With Nordyne Furnace M1MA070、M1MB070、M1MC070、M1MD070、M1MB077、M1MD077、M1MB090、M1MC090、M1MD090、M1MA056、M1MC056、M1MD056、M2RC080A16BN、M2RC100A16BN、M2RL060A16BN、M2RL080A16BN、M2RL100A16BN

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    Understanding Furnace Ignitors

    Ignitors play a crucial role in the operation of your furnace. They ignite the fuel, ensuring that your home stays warm during cold months. A functioning ignitor enables your furnace to start correctly, while a faulty one can leave you without heat.

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    Upgraded 768A-845 Furnace Hot Surface Ignitor Replacement Compatible with Emerson White-Rodgers Trane Silicon Nitride Ignitor, 768A-845 Replace 768A-5 IGN00104 X13130524010 B340970P01
    Upgraded 768A-845 Furnace Hot Surface Ignitor Replacement Compatible with Emerson White-Rodgers Trane Silicon Nitride Ignitor, 768A-845 Replace 768A-5 IGN00104 X13130524010 B340970P01

    【Product Size】768A - 845 Silicon Nitride Hot Surface Igniter | Specs: 80VAC, 50/60Hz, cold resistance 15-47 Ohms @25°C, operating current 3.5 - 5.0 Amp. 768A - 845 hot surface igniter plug specifications: 2 - terminal AMP; 0.084" female sockets. Wire specifications: white high - temperature Teflon coated wires, wire length: 5 in; insulation grade: 250°C. Dimensions of 768A-845 hot surface ignition: 3*1.25*0.35 in

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    【UPGRADED】H150 Universal Igniter 120V Silicon Nitride Hot Rod Igniter Nitride Heater Igniter for Silicon Carbide Igniters Replacement by Cenipar
    【UPGRADED】H150 Universal Igniter 120V Silicon Nitride Hot Rod Igniter Nitride Heater Igniter for Silicon Carbide Igniters Replacement by Cenipar

    【SPECIFICATION AND POWER RATING】:Model Number : H150 Universal Ignitor , 120V Silicon Nitride Hot Rod Ignitor. Power : 150 W. Cold resistance : 9-17 Ω. Temperature at 120v ± 0.5v .60HZ at 17 sec ≧1180 ℃. Rated voltage: 120V + 10%-15%, 50/60HZ. 1.95" nitride heating element, 1"-1/4 in ceramic insulator, non-glazed 95% alumina polished finish, 15"-3/4 rated at 250°C cable -20 AWG/UL 10362 specification

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    H150 Universal Ignitor(OEM),Silicon Nitride Hot Rod Ignitor Replacing 150 Common Ignitors for Almost 90% of Applications,for Gas-Fired Forced-Air Furnaces, Water Heaters and Boilers.
    H150 Universal Ignitor(OEM),Silicon Nitride Hot Rod Ignitor Replacing 150 Common Ignitors for Almost 90% of Applications,for Gas-Fired Forced-Air Furnaces, Water Heaters and Boilers.

    Excellent design: The H150 Universal igniter has a durable nitride construction and is equipped with a universal mounting bracket to increase the service life of the igniter. It has a large ignition area and is equipped with a universal mounting bracket for easy installation and consistent ignition.

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    Types of Ignitors

    1. Silicone Nitride Ignitors
      These ignitors are durable and heat up quickly, making them highly efficient. They can withstand high temperatures and provide reliable performance.
    2. Silicon Carbide Ignitors
      Silicon carbide ignitors are less expensive but generally have a shorter lifespan. They take longer to heat up, which can affect overall efficiency.
    3. Hot Surface Ignitors (HSI)
      HSIs are commonly used in modern furnaces. They glow red when activated, igniting the gas. Their simplicity and reliability make them a popular choice.
    1. Cracked Ignitor
      A cracked ignitor may fail to ignite the gas properly. Inspect your ignitor for visible cracks to determine if replacement is necessary.
    2. Weak or No Spark
      If the ignitor doesn’t produce a spark, the furnace won’t ignite. Check connections and ensure the ignitor receives adequate voltage.
    3. Overheating
      Ignitors can overheat due to prolonged use or improper installation. This can lead to early failure, so monitor their operation and ensure proper airflow.

    By understanding the types of ignitors and the common issues they face, you can better assess your furnace’s needs and take action when necessary.

    Tools and Materials Needed

    Replacing the ignitor on your furnace requires a few essential tools and materials. Having everything on hand ensures a smooth process without unnecessary interruptions.

    Essential Tools

    • Screwdriver Set: You’ll need both flathead and Phillips screwdrivers for removing panels and securing the ignitor.
    • Socket Wrench: A socket wrench helps in loosening and tightening bolts that hold parts in place.
    • Wire Strippers: Use these to strip the insulation from wires, if needed.
    • Multimeter: This tool allows you to test electrical connections and ensure everything is functioning properly.
    • Flashlight: Good lighting is crucial, especially in tight spaces where the furnace may be located.
    • New Ignitor: Ensure you purchase the correct ignitor type for your furnace model. Check compatibility with your existing setup.
    • Wire Connectors: You may require new connectors to secure the electrical connections.
    • Heat-Resistant Tape: In case you need to secure wires or insulation, heat-resistant tape protects against high temperatures.
    • Bolts and Screws: Additional fasteners may be necessary if the existing ones are worn or damaged during removal.
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    Gathering these tools and materials before starting the project minimizes frustration and helps you work efficiently.

    Step-by-Step Guide

    Follow these steps to replace the ignitor on your furnace efficiently and safely.

    Recommended Products

    767A-372 Furnace Hot Surface Ignitor for Robertshaw 41-408 Repairwares Universal Silicon Carbide Gas Furnace Ignitor for Rheem Lennox Trane Norton 62-22868-92 B340039P01 IGN34 41-411 L37-815 767A372
    767A-372 Furnace Hot Surface Ignitor for Robertshaw 41-408 Repairwares Universal Silicon Carbide Gas Furnace Ignitor for Rheem Lennox Trane Norton 62-22868-92 B340039P01 IGN34 41-411 L37-815 767A372

    【Features and Benefits】The 767A-372 is a direct replacement silicon carbide hot surface ignitor for Rheem, Lennox, and Trane. The 767A-372, or 41-408, has an electrical connection of a molex side lock connector with .092" male pins for a wide range of replacements for OEM carbide style ignitors. Features Multiple mounting styles Works with 15, 17 or 45 second HSI systems All models includes ceramic wire nuts for cut and strip connections.

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    Universal Silicon Nitride Hot Rod Ignitor 120V 150W Replacement for Silicon Carbide Ignitors of Gas-Fired Forced-Air Furnaces Water Heaters and Boilers
    Universal Silicon Nitride Hot Rod Ignitor 120V 150W Replacement for Silicon Carbide Ignitors of Gas-Fired Forced-Air Furnaces Water Heaters and Boilers

    Specification: Universal silicon nitride hot rod ignitor temperature 60HZ at 17 sec ≥ 1180 ℃, cold resistance 9-17 Ω, rated voltage 120V ± 0.5v, rated power 150 W 50/60HZ

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    H150 Universal Igniters, 120V Silicon Nitride Hot Rod Igniters for Silicon Carbide Igniters of The Gas-Fired Forced-Air Furnaces,Water Heaters and Boilers, Nitride Heater Igniters
    H150 Universal Igniters, 120V Silicon Nitride Hot Rod Igniters for Silicon Carbide Igniters of The Gas-Fired Forced-Air Furnaces,Water Heaters and Boilers, Nitride Heater Igniters

    H150 Universal Silicon Nitride Hot Rod Igniters

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    Safety Precautions

    Start by turning off the furnace’s power supply at the circuit breaker. Ensure that the furnace is completely cool to prevent burns. Always wear safety gloves and goggles to protect yourself from sharp edges and debris. If gas is involved, shut off the gas supply to avoid leaks. Keeping a fire extinguisher nearby can add an extra layer of safety during this process.

    Removing the Old Ignitor

    1. Locate the Ignitor: Find the ignitor within the furnace assembly. It’s usually situated near the burner assembly.
    2. Remove Access Panel: Use a screwdriver to take off the access panel, exposing the ignitor and burner.
    3. Disconnect Wires: Carefully unplug the wiring harness connected to the ignitor. Use wire strippers to gently free any stubborn connections.
    4. Unscrew Ignitor: Use a socket wrench to remove any screws holding the ignitor in place. Be cautious, as old ignitors can be fragile.
    5. Take Out the Ignitor: Gently pull the ignitor from its mounting bracket and set it aside. Inspect the old ignitor for any visible damage or deterioration.
    1. Prepare the New Ignitor: Verify that the new ignitor matches your furnace model. Check the wiring and fitting for compatibility.
    2. Position Ignitor: Insert the new ignitor into the mounting bracket, ensuring it fits securely and isn’t under strain.
    3. Secure with Screws: Use the socket wrench to tighten the screws you removed earlier. Ensure the ignitor is firmly in place.
    4. Reconnect Wires: Reattach the wiring harness to the new ignitor. Ensure all connections are snug and secure.
    5. Replace Access Panel: Once everything is connected, reattach the access panel to the furnace.
    6. Turn on Power and Gas: Restore power at the circuit breaker and turn the gas supply back on if applicable.
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    After completing these steps, your furnace should operate efficiently, providing warmth during the colder months.

    Troubleshooting After Replacement

    After replacing the ignitor, assuring everything works correctly is essential. Follow these steps to confirm the newly installed ignitor operates properly.

    Checking for Proper Function

    First, turn the furnace back on. Observe if the ignitor glows brightly within 30 seconds. Ensure it reaches the right temperature to ignite the gas. If it lights up, monitor the burners. They should ignite and produce a steady flame. If gas doesn’t flow, check if the gas valve is open.

    Verify the connections as well. Loose or disconnected wires can prevent the ignitor from functioning. Recheck the wiring to ensure proper contact, and tighten any loose connections.

    Common Problems and Solutions

    If you encounter issues post-replacement, consider these common problems:

    • No Ignition: If the ignitor glows but doesn’t ignite the gas, it could indicate an issue with the gas supply. Ensure the gas valve is open; check for blockages in the burner assembly.
    • Weak Flame: A weak or flickering flame suggests low gas pressure. Check the gas line for leaks or obstructions.
    • Repeated Lockout: If the furnace repeatedly locks out after a few attempts, inspect the thermostat settings. Ensure it’s set correctly and not malfunctioning.
    • Faulty New Ignitor: In rare cases, the new ignitor may be defective. Test it with a multimeter to confirm it’s functional. Replace it if necessary.

    By following these troubleshooting steps, you can ensure your furnace operates effectively, providing reliable warmth during chilly months.

    Conclusion

    Replacing a faulty ignitor can seem daunting but it’s a manageable task with the right tools and guidance. By following the steps outlined and taking necessary safety precautions you can restore your furnace to its efficient self.

    Remember to gather your materials ahead of time and take your time during the process. After installation don’t forget to troubleshoot to ensure everything’s working smoothly.

    With a little effort you’ll keep your home warm and cozy all winter long. Happy heating!

    Frequently Asked Questions

    What is the role of the furnace ignitor?

    The furnace ignitor is crucial for igniting fuel to heat your home. When functioning properly, it ensures the furnace can effectively produce warmth, especially during cold months.

    What types of ignitors are there?

    There are three main types of furnace ignitors: silicone nitride ignitors (durable and efficient), silicon carbide ignitors (less expensive but shorter lifespan), and hot surface ignitors (HSI), which are commonly found in modern furnaces.

    What common issues affect ignitors?

    Common issues with ignitors include cracks, weak or no spark, and overheating. These problems can prevent the furnace from heating effectively and require prompt attention.

    What tools do I need to replace a furnace ignitor?

    Essential tools for replacing a furnace ignitor include a screwdriver set, socket wrench, wire strippers, multimeter, and flashlight. You’ll also need wire connectors and heat-resistant tape.

    How do I safely replace a furnace ignitor?

    To safely replace a furnace ignitor, turn off the power supply, ensure the furnace is cool, wear protective gear, and carefully remove the old ignitor before installing the new one with secure connections.

    How can I troubleshoot after replacing the ignitor?

    After replacement, check if the ignitor glows brightly and ignites the gas. Monitor the burners for a steady flame and be alert for common issues like weak flames or repeated lockouts.

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    Steven Jones
    Steven
    • Website

    Hi, I’m Steven! I’ve always had a passion for all things HVAC. From troubleshooting systems to exploring the latest energy-efficient technologies, I enjoy helping people understand how to keep their homes comfortable and running smoothly year-round.

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